MBR Plant with Carbon Steel Framework and TSS Removal Over 99% for Compact Wastewater Treatment

Product Description:

The MBR Plant is an advanced wastewater treatment solution designed to meet a wide range of capacity requirements, varying from as low as 10 M3/day to as high as 10,000 M3/day. This flexibility makes it ideal for diverse applications, from small-scale facilities to large industrial operations, ensuring efficient and reliable treatment performance regardless of the scale. At the heart of this system lies the Integrated Membrane Bioreactor Unit, which combines biological treatment processes with membrane filtration technology to deliver superior effluent quality and operational efficiency.

One of the standout features of the MBR Plant is its use of high-quality PVDF (Polyvinylidene Fluoride) membrane material. PVDF membranes are renowned for their excellent chemical resistance, mechanical strength, and long service life, making them highly suitable for demanding wastewater environments. The durability and reliability of PVDF membranes ensure consistent filtration performance, reduced maintenance requirements, and overall cost-effectiveness over the lifespan of the plant.

The design of the MBR Plant emphasizes a compact footprint, significantly smaller than that of conventional wastewater treatment plants. This compact design is achieved through the integration of the membrane bioreactor technology, which eliminates the need for secondary clarifiers and other bulky components typically found in traditional systems. As a result, the plant occupies less space, making it an ideal choice for locations with limited land availability or for retrofit projects where space constraints are a major consideration.

The MBR Plant is engineered to support advanced processing configurations such as A2O+MBR and A2O+MBBR+MBR. These integrated treatment processes combine anaerobic, anoxic, and aerobic biological stages (A2O) with membrane bioreactor technology to optimize nutrient removal, organic matter degradation, and overall treatment efficiency. The inclusion of Moving Bed Biofilm Reactor (MBBR) technology in combination with MBR further enhances the plant’s ability to handle varying wastewater characteristics and loads, ensuring stable operation and high-quality effluent.

As a Modular Membrane Bioreactor Setup, the MBR Plant offers a scalable and flexible solution that can be customized to meet specific project requirements. Modules can be added or reconfigured to accommodate changes in capacity or treatment objectives, providing long-term adaptability and ease of expansion. This modularity also facilitates quicker installation and commissioning compared to traditional plants, reducing project timelines and minimizing disruption to existing operations.

The Advanced MBR Wastewater Plant is designed not only for performance but also for sustainability. By integrating membrane filtration with biological treatment in a compact and efficient system, it reduces energy consumption and chemical usage compared to conventional treatment methods. The high-quality effluent produced by the plant meets stringent discharge standards, enabling reuse opportunities and contributing to environmental protection.

In summary, the MBR Plant represents a cutting-edge solution in wastewater treatment technology. Its capacity range from 10 M3/day to 10,000 M3/day, use of durable PVDF membrane material, compact footprint, and advanced processing options such as A2O+MBR and A2O+MBBR+MBR make it an ideal choice for a variety of applications. The Integrated Membrane Bioreactor Unit and Modular Membrane Bioreactor Setup ensure that the plant delivers exceptional treatment performance, operational flexibility, and sustainable operation. This Advanced MBR Wastewater Plant is a forward-thinking investment for any facility seeking efficient, reliable, and environmentally responsible wastewater treatment.

Features:

• Product Name: MBR Plant
• Membrane Filtration Bioreactor System using PVDF (Polyvinylidene Fluoride) membrane material
• Constructed with durable Carbon Steel and Container materials
• Capacity ranges from 10 M3/day to 10,000 M3/day to suit various needs
• Designed as an Integrated Membrane Bioreactor Unit for efficient wastewater treatment
• Application: Advanced Wastewater Treatment solutions
• Compact design with a smaller footprint than conventional plants
• Highly efficient Integrated Membrane Bioreactor Unit ensuring superior filtration performance

Technical Parameters:

Applications:

The MBR Plant, featuring advanced processing technologies such as A2O+MBR and A2O+MBBR+MBR, is designed to meet diverse wastewater treatment needs across various application occasions and scenarios. This Compact Membrane Bioreactor Facility is ideal for industries and municipalities seeking highly efficient and reliable wastewater treatment solutions with a minimal footprint. Its compact design ensures that it occupies significantly less space compared to conventional treatment plants, making it an excellent choice for locations with limited area availability.

In industrial settings, the Industrial Membrane Bioreactor Plant is widely used for treating complex and high-strength wastewater streams. Industries such as food and beverage, pharmaceuticals, chemical manufacturing, and textiles benefit from the system’s superior removal efficiency, achieving BOD removal rates greater than 95%, TSS removal exceeding 99%, and pathogen elimination above 99%. This ensures compliance with stringent discharge regulations and promotes environmental sustainability.

The Membrane Filtration Bioreactor System is also highly suitable for municipal wastewater treatment applications, especially in urban areas where space constraints are a significant concern. With capacities ranging from 10 M3/day to 10,000 M3/day, the system can be tailored to fit small communities, residential complexes, and large urban centers alike. The use of PVDF (Polyvinylidene Fluoride) membrane material ensures durability, chemical resistance, and excellent filtration performance, contributing to consistent water quality and operational reliability.

Additionally, this system is perfect for reuse and recycling projects, where treated water is required for irrigation, industrial processes, or even indirect potable reuse. The high removal efficiencies for organic matter, suspended solids, and pathogens make the MBR Plant a trustworthy solution for producing high-quality effluent suitable for various secondary uses.

Moreover, the compact design and modular nature of the Membrane Filtration Bioreactor System facilitate easy installation and scalability, making it an excellent choice for phased expansions or temporary installations in construction sites, remote areas, and emergency response situations. Its robustness and low operational footprint make it a versatile solution across a wide spectrum of wastewater treatment scenarios.